centrifuge

Mineral equipment centrifuge is a high-efficiency separation equipment in the mining industry, integrating high efficiency, wear resistance, intelligence and environmental protection. Its core structure adopts high-chromium cast iron, tungsten carbide coating or ceramic lining drum (adjustable aperture 0.05~1mm, suitable for separation of different particle sizes) and differential screw conveyor (0.5~30r/min), combined with frequency conversion drive system (speed 500~4000r/min), to achieve a large processing capacity of 10~300 tons/hour for a single machine, a solid recovery rate ≥95%, a water content as low as 10%~20%, and energy consumption reduced by 30%~50% compared with traditional equipment.
The equipment features super wear resistance and corrosion resistance (lifespan extended by 3~5 times, resistant to pH 2~12 corrosion), equipped with PLC intelligent control and IoT remote operation and maintenance, real-time parameter adjustment and fault warning, and has both closed leakage prevention, explosion-proof certification (Ex d IIB T4) and low noise (≤85dB) characteristics, meeting green mine standards. It is suitable for iron ore/copper tailings dehydration, coal slime treatment, rare metal concentrate recovery and other scenarios, supports modular rapid maintenance (screens and spiral blades are replaceable), and key components have a warranty of 1~3 years. It is the core equipment for modern mineral processing to achieve efficient resource utilization and sustainable development.

Main structure
Drum (screen basket):
Core separation component, made of high-strength wear-resistant material (such as high-chromium cast iron, tungsten carbide coating or ceramic lining), with slits or round hole screens designed on the inner wall (adjustable aperture 0.05~1mm), responsible for intercepting solid particles and discharging liquid under the action of centrifugal force.

Screw conveyor:
It is coaxial with the drum but has a speed difference (differential speed 0.5~30r/min). The spiral blades push the deposited solids to the slag discharge port to achieve continuous slag discharge.

Drive system:
Dual motor drive (main motor drives the drum, auxiliary motor adjusts the differential speed) or hydraulic drive, equipped with frequency converter to achieve precise speed control (drum speed 500~4000r/min).

Casing and shock-absorbing system:
The closed design prevents material splashing, and the shock-absorbing base reduces operating noise and vibration.

Working Principle
The ore pulp enters the high-speed rotating drum through the feed pipe. The solid particles with higher density are quickly deposited on the inner wall of the drum under the action of centrifugal force to form a filter cake; the liquid (filtrate) is discharged through the sieve holes. The screw conveyor rotates at a speed slightly lower than that of the drum, pushing the solid filter cake to the slag discharge end to achieve continuous solid-liquid separation. By adjusting the speed, differential speed and mesh aperture, the moisture content of the separated solid (as low as 10%~15%) and the particle classification accuracy can be controlled.

Additional information

parameter

Mineral equipment centrifuge is a high-efficiency separation equipment in the mining industry, integrating high efficiency, wear resistance, intelligence and environmental protection. Its core structure adopts high-chromium cast iron, tungsten carbide coating or ceramic lining drum (adjustable aperture 0.05~1mm, suitable for separation of different particle sizes) and differential screw conveyor (0.5~30r/min), combined with frequency conversion drive system (speed 500~4000r/min), to achieve a large processing capacity of 10~300 tons/hour for a single machine, solid recovery rate ≥95%, water content as low as 10%~20%,
Energy consumption is 30%~50% lower than that of traditional equipment. The equipment features super wear resistance and corrosion resistance (lifespan extended by 3~5 times, and resistance to pH 2~12 corrosion), is equipped with PLC intelligent control and IoT remote operation and maintenance, real-time parameter adjustment and fault warning, and has the characteristics of closed leakage prevention, explosion-proof certification (Ex d IIB T4) and low noise (≤85dB), meeting green mine standards.
It is suitable for scenarios such as iron ore/copper ore tailings dehydration, coal slime treatment, and rare metal concentrate recovery. It supports modular rapid maintenance (screens and spiral blades are replaceable), and key components have a warranty period of 1 to 3 years. It is the core equipment for modern mineral processing to achieve efficient resource utilization and sustainable development.

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