Sieve basket

The screen basket is the core component of equipment such as centrifuges and vibrating screens, and is specially used for solid-liquid separation, particle classification and material dehydration. Its structure consists of a screen surface (stainless steel/polyurethane, aperture 0.1-10mm), a reinforced skeleton and connecting components, combining high strength and screening accuracy. The screen holes can be designed in the form of slits, round holes, etc. to meet different separation requirements, with an opening rate of 15%-75%. Features include wear and corrosion resistance (tolerance to pH 2-12 environment), strong impact resistance (polyurethane frame buffer), high operating stability, and modular design for easy partial replacement of the screen, reducing maintenance costs. It is widely used in mining dehydration, sludge treatment, food screening, pharmaceutical grading and other scenarios, adapted to high-speed rotation or vibration conditions, and has a lifespan 2-3 times that of traditional screen baskets. It is an ideal solution for efficient separation.

Screen basket introduction
Screen basket is the core component of centrifugal separation, vibration screening and other equipment, mainly used for solid-liquid separation, particle classification or material dehydration.

Structure and material
Screen surface: Stainless steel (304/316L) or polyurethane, with various opening forms (slits, round holes, diamond holes, etc.), aperture range 0.1-10mm, high precision.
Frame: Stainless steel or carbon steel support structure, enhances overall strength, adapts to high-speed rotation or vibration conditions.
Connection method: Modular design, can be assembled or welded, suitable for centrifuges, vibrating screens and other equipment.

Core features
Efficient separation: precise mesh design improves solid-liquid separation efficiency and reduces material residue.
Wear-resistant and corrosion-resistant: stainless steel is corrosion-resistant, polyurethane is impact-resistant, and can adapt to high wear and acid-base environments.
Strong stability: rigid frame + elastic screen surface combination reduces deformation risk and prolongs service life.
Easy maintenance: supports partial replacement of screens to reduce downtime costs.

Application areas
Mining: tailings dehydration, mineral classification.
Environmental protection: sludge dehydration, sewage treatment.
Food and chemical industry: screening and drying of sugar, salt, and crystalline materials.
Pharmaceuticals: fine powder classification, liquid drug filtration.

Advantages: It combines strength and precision, is suitable for high-speed and high-load conditions, and is an efficient solution for industrial separation and screening.

Additional information

parameter

As a core component of industrial equipment such as centrifuges, vibrating screens, and filtration equipment, the performance and efficiency of the screen basket depend on multiple key attributes.
Material selection directly affects the applicable scenarios:
For example, stainless steel (304, 316L) is widely used in high-sanitation standard industries such as food and pharmaceuticals due to its corrosion resistance and high temperature resistance.
Carbon steel can reduce costs after plating and is suitable for general industrial environments; while polymer materials (such as polypropylene) or titanium alloys are respectively designed for special working conditions with strong corrosion or high corrosion resistance.
In terms of structural design, the mesh size (aperture), shape (round hole, slit, etc.) and opening rate jointly determine the separation accuracy and efficiency of the material, and the diameter and height need to match the equipment capacity requirements.
In terms of mechanical properties, the mesh basket needs to have sufficient strength to withstand centrifugal force or vibration loads, and at the same time, the life span can be extended through wear-resistant treatment (such as surface hardening), and the temperature resistance needs to adapt to high or low temperature working environments.
From the application scenario, the screen basket is widely used in the fields of chemical industry, mining, environmental protection, etc. For example, high manganese steel screen basket is used in mining to achieve ore classification, the pharmaceutical industry relies on 316L stainless steel precision screen basket to meet GMP standards, and sewage treatment tends to use corrosion-resistant polymer screen basket with anti-clogging design.
In addition, special designs such as detachable structure, self-cleaning surface or polishing treatment further enhance the practicality of the screen basket, ensuring its stable operation and convenient maintenance under complex working conditions.

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